Energy Efficiency Analysis of Copper Ore Ball Mill Drive
3 Analysis of Variant Ball Mill Drive Systems The basic element of a ball mill is the drum in which the milling process takes place Figure1 The length of the drum in the analyzed mill without the lining is 3.6 m and the internal diameter is 3.4 m The mass
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Ball mill grinding machine is a kind of horizontal drum type grinding mill with external gear and double bins Materials goes evenly through quill shaft in feeding device into the first bin which has ladder lining or ripple lining with steel balls in different specifications.Steel balls are taken to a certain height by centrifugal force from drum rotation and then fall.
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Copper Flotation Process Summary Flotation of Copper Ores Although basic porphyry copper flotation and metallurgy has remained virtually the same for many years the processing equipment as well as design of the mills has continually been improved to increase production while reducing operating and maintenance costs.
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Ore ball mill sometimes called ore grinding mill is generally used in mineral processing concentrator processing materials include iron ore copper ore gold ore molybdenum ore and all kinds of nonferrous metal ore.The core function of the ore ball mill is to grind the materials and also to separate and screen different mineral materials and to separate the tailings which is very
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The aim of this paper is to assess the effect of microwave treatment on copper sulfide ore for ball milling and bed breakage Liberation analysis of ground products in eight size fractions showed that microwave pretreatment liberated more chalcopyrite particles from the bed breakage product than the ball mill product In bed breakage microwave pretreatment caused a 2 increase in chalcopyrite
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1 scription Ball mill is the key re crush eqipment after the crushing Ball mill is widely used in cement silicate products new building materials refractories chemical fertilizer black and non ferrous metal ore dressing as well as the production industry of glass or ceramics for carry though dry or wet grinding of a variety ores and other materials.
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In all ore dressing and milling Operations including flotation cyanidation gravity concentration and amalgamation the Working Principle is to crush and grind often with rob mill ball mills the ore in order to liberate the minerals In the chemical and process industries grinding is an important step in preparing raw materials for subsequent treatment.
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In all ore dressing and milling Operations including flotation cyanidation gravity concentration and amalgamation the Working Principle is to crush and grind often with rob mill ball mills the ore in order to liberate the minerals In the chemical and process industries grinding is an important step in preparing raw materials for subsequent treatment.
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Ball Mill for copper ore Ball Mills for Mining and This ball mill will be sent to Chile for grinding the copper ore After the cooper ore crushing to be 6mm they are will be feeding into the ball mill to gridning 200 mesh up t0 70 .
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Milling is among the most energy consuming technological stages of copper ore processing It is performed in mills which are machines of high rotational masses The start of a mill filled to capacity requires appropriate solutions that mitigate the overloading One method for increasing the energy efficiency of ball mills is to optimize their drive systems.
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The ore is then sent to a circuit of six ball mills which grind it to the consistency of fine powder The finely ground powder is agitated in a water and reagents solution and is then transported to flotation cells Air is pumped into the cells producing a froth which carries the copper
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Each ball mill is turned by a single 3 000 horsepower electric motor These mills contain literally hundreds of thousands of three inch diameter steel balls that pulverize the ore until it is like fine sand or face powder Only then are the copper minerals broken free of the rest of the rock to be separated by flotation.
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The rod mill and two ball mills are approximately the same size for simplified maintenance Porphyry copper ores usually medium to medium hard require grinding to about 65 mesh to economically liberate the copper minerals from the gangue.
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Ore Ball Mill Structure Ore Ball mill is mainly consisting of feeding device big gear discharge device cylinder diaphragm plate hollow shaft liner drive device and other components 1 The feeding device is consisting of inlet chute and screw There are liners in the inlet chute which can extend the working life of the feeding device 2.
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For the mining industry our semi autogenous SAG grinding mill uses a minimal ball charge in the range of 6 15 percent It is primarily used in the gold copper and platinum industries as well as in the lead zinc silver and nickel industries Autogenous AG grinding mills involve no grinding media as the ore itself acts as the grinding media.
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The ball mill measured 0.305 m in diameter and 0.127 in length It was driven by an asynchronous motor rated with power close to 10 kW A schematic of the experimental laboratory ball mill used is shown in Fig 3 2.2 Sample preparation The copper cobalt ore used in the actual test work was obtained from the feed to the
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This ball mill is typically designed to grind mineral ores and other materials with different hardness and it is widely used in different fields such as ore dressing building material field chemical industry etc Due to the difference of its slurry discharging method it is divided to two types grid type ball mill and overflow type ball mill.
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Ball size ball charge and solid content were the process control variables while the d80 of product was considered as response Experiments were conducted on copper sulphide ore samples collected from SAG mill feed in Sungun copper concentrator plant A
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2 days ago Ball mill working principle The ball mill is a typical material grinder machine which widely used in the mineral processing plant ball mill performs well in different material conditions either wet type grinding or dry type and to grind the ores to a fine size Main ball mill components cylinder motor drive grinding medium shaft.
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Ball mills tumble iron or steel balls with the ore The balls are initially 5–10 cm diameter but gradually wear away as grinding of the ore proceeds The feed to ball mills dry basis is typically 75 vol ore and 25 steel The ball mill is operated in closed circuit with a particle size measurement device and size control cyclones.
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Most ball mills operate most efficiently between 65 and 75 of their critical speed Photo of a 10 Ft diameter by 32 Ft long ball mill in a Cement Plant Photo of a series of ball mills in a Copper Plant grinding the ore for flotation Image of cut away ball mill showing material flow through typical ball mill
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further reduced in size Water is added to the ball mill in which a slurry that usually contains from about 20 to 55 percent solids is produced Singh 2010 International Mining 2011 see fig 2 The mill operates in a closed circuit with screens that size the ore and cyclones that sort the ore
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